Smart coating thickness control for paints
A uniform coating thickness is crucial for high-quality coating results and efficient use of materials. The Enovasense HSR enables automated in-line monitoring of coating thicknesses directly within the production process and measures both powder and liquid coatings non-contact.
Based on laser-photothermal technology, the compact all-in-one system automatically detects components, tracks their movement along the line, compensates for vibrations, and continuously measures coating thickness. The result is more stable processes, lower paint consumption, and higher product quality.
The Enovasense HSR was developed specifically for automated painting and coating lines. The system can be integrated into both horizontal and vertical lines and supports measurements before or after curing. A standardized calibration for common powder coating colors reduces setup time and helps ensure consistent coating quality.
Complete solution for fully automated paint film thickness measurement
Automated part recognition
The system automatically recognizes most parts and shapes and tracks them along the line to enable continuous monitoring throughout the entire process.
Adapts to vibrations and oscillations
Laser photothermal technology enables non-destructive and contactless layer thickness measurement of opaque materials.
Modular system for easy integration
The Enovasense HSR is a compact module that contains all the necessary components. It can be easily integrated into existing production environments.
In-line thickness measurement for painting and coating processes
The Enovasense HSR was developed for automated painting and coating lines where consistent coating thickness is critical to product quality and process efficiency. Typical applications include powder coatings, liquid coatings, and anodized aluminum components. The system can be integrated before or after curing and automatically tracks the components during production.
The Enovasense HSR is suitable for a wide range of industries, including the automotive industry, its supplier industries, the construction and architecture sectors, the household appliance industry, and manufacturers of industrial components and aluminum parts.
Technical data
Measuring range: 1–1,000 µm
Measuring rate: 1 Hz
Measurement accuracy: Up to 0.1 µm, depending on the material being measured
Do you still have any questions or would you like an offer? Then contact us!
We go beyond simply supplying sensors to provide our customers with long-term, sustainable support for their operations. Through significant investments in a global team of highly qualified and experienced technicians, we offer customer support that sets the standard in the industry.
