Automated complete solutions for industrial laser welding

Systems for efficient laser welding processes

Precitec develops technologies and systems for stable and efficient laser welding processes in industrial series production. The portfolio includes powerful processing heads, remote and scanner systems as well as intelligent solutions for process monitoring and quality assessment.

The modular laser welding optics enable precise energy input and can be flexibly adapted to different laser sources, materials and applications. This means that both low-power and high-power applications can be reliably implemented and integrated into automated production lines.

In addition, monitoring systems continuously record process data during laser welding. This forms the basis for stable process control, reliable quality control and complete traceability of the manufactured components.

The combination of processing head, sensor technology and intelligent data evaluation results in integrated solutions that sustainably improve productivity, process stability and seam quality in laser welding.

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Processing heads for laser welding

Precitec's processing heads form the basis for precise and stable laser welding processes. They are designed for a wide power spectrum and enable reliable energy input with high process reliability. Thanks to their modular design, the optics can be flexibly adapted to different laser sources, materials and applications.

Whether for joining steel, aluminum or copper or for complex component geometries - the processing heads guarantee reproducible results and meet the requirements of modern production environments. In addition to classic welding applications, they are also suitable for laser deposition welding and additive manufacturing processes where precision and process control are crucial.

Remote and scanner welding for dynamic series processes

In remote laser welding, also known as scanner welding, the laser beam is guided over the workpiece in a highly dynamic manner using scanner systems. This technology enables particularly short cycle times and is therefore predestined for industrial series production, for example in car body construction or for battery housings and structural components.

Precitec's scanner welding solutions combine precise beam guidance with high speed and allow the flexible processing of complex welding geometries. In combination with intelligent sensor technology, the result is a process that increases productivity and seam quality in equal measure and can be optimally integrated into automated production lines.

Real-time process monitoring during laser welding

Reliable process monitoring during laser welding is crucial for detecting quality fluctuations at an early stage and minimizing rejects. Precitec offers powerful monitoring systems that monitor the welding process inline and non-contact.

With the help of optical sensors and high-resolution cameras, relevant process signals such as emissions, weld pool behavior or seam characteristics are recorded in real time. Deviations from the target condition can be identified and documented immediately, which enables stable process control and complete traceability - a key factor, especially in safety-critical applications.

AI-supported quality assessment and inline inspection

Modern manufacturing processes increasingly require intelligent systems for the automated assessment of weld seam quality. With AI-based solutions, Precitec is expanding traditional process monitoring to include data-driven analysis that recognizes complex relationships in the welding process.

Machine learning makes it possible to reliably make good/bad decisions during the ongoing process - even in demanding applications such as laser welding of aluminum, battery cell and battery box production or safety-relevant structural components. Inline quality monitoring helps companies to sustainably meet quality requirements and continuously optimize their production processes.

Integrated welding systems and complete solutions

Precitec takes a holistic approach to laser welding. In addition to individual components, the portfolio offers integrated welding systems that combine optics, sensors, software and automation to create a comprehensive solution. These system solutions can be adapted to specific applications and industry requirements.

The close integration of the processing head, process monitoring and intelligent evaluation results in robust, efficient welding processes that support both high quality standards and economic production targets.